Ultrasonic phased array detector
HS PA30-S
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Product Overview
HS PA30-S Ultrasonic phased array detector is a multifunctional phased array detector, mainly used for rapid detection of bolt cracks and tightening stress. As a key ultrasonic equipment, it is suitable for various metal materials and non-metal materials such as carbon steel, stainless steel, alloy steel, copper, aluminum, etc. This phased array device can quickly and accurately detect, locate, evaluate and diagnose various internal defects (cracks, inclusions, looseness, pores, etc.) in different processing technologies and structural forms such as plates, welds, castings, forgings, pipes, etc.
HS PA30-S Ultrasonic phased array detector is a multifunctional phased array detector, mainly used for rapid detection of bolt cracks and tightening stress. As a key ultrasonic equipment, it is suitable for various metal materials and non-metal materials such as carbon steel, stainless steel, alloy steel, copper, aluminum, etc. This phased array device can quickly and accurately detect, locate, evaluate and diagnose various internal defects (cracks, inclusions, looseness, pores, etc.) in different processing technologies and structural forms such as plates, welds, castings, forgings, pipes, etc.
Technical basis
(1) Meet the basic requirements of equipment configuration in GB/T32563-2016 standard
(2) Meet the performance and inspection of GB/T 29302-2012 non-destructive testing instrument phased array ultrasonic testing system
(3) Meet the technical conditions of JBT 11779-2014 non-destructive testing instrument phased array ultrasonic testing instrument
(4) Meet the calibration specification of JJF 1338-2012 phased array ultrasonic flaw detector
(1) Meet the basic requirements of equipment configuration in GB/T32563-2016 standard
(2) Meet the performance and inspection of GB/T 29302-2012 non-destructive testing instrument phased array ultrasonic testing system
(3) Meet the technical conditions of JBT 11779-2014 non-destructive testing instrument phased array ultrasonic testing instrument
(4) Meet the calibration specification of JJF 1338-2012 phased array ultrasonic flaw detector
Functional features
→ Multi-functional in one, small size compatible with bolt crack detection, bolt preload detection, TOFD detection and A-ultrasound detection functions—enhancing the versatility of the Ultrasonic phased array detector.
→ Visualization of detection interface data, supplemented by intelligent one-key waveform search, enabling faster rapid detection.
→ Simple instrument detection, automatic calibration of phased array chip, and direct reading of the probe when placed directly on the bolt end—key for efficient phased array operations.
→ Display of detection results from multiple viewing angles of A, C, L, and 3D, making it easier to judge defects with the Ultrasonic phased array detector.
→ Using the algorithm of comparing the difference in sound speed with the standard model, the bolt preload result is more accurate, with an accuracy of up to 1ns, supporting reliable rapid detection.
→ This ultrasonic equipment is compact, portable, and energy-saving. The small-capacity power supply is portable and has a long battery life, which is conducive to high-altitude operations on site.
→ Multi-functional in one, small size compatible with bolt crack detection, bolt preload detection, TOFD detection and A-ultrasound detection functions—enhancing the versatility of the Ultrasonic phased array detector.
→ Visualization of detection interface data, supplemented by intelligent one-key waveform search, enabling faster rapid detection.
→ Simple instrument detection, automatic calibration of phased array chip, and direct reading of the probe when placed directly on the bolt end—key for efficient phased array operations.
→ Display of detection results from multiple viewing angles of A, C, L, and 3D, making it easier to judge defects with the Ultrasonic phased array detector.
→ Using the algorithm of comparing the difference in sound speed with the standard model, the bolt preload result is more accurate, with an accuracy of up to 1ns, supporting reliable rapid detection.
→ This ultrasonic equipment is compact, portable, and energy-saving. The small-capacity power supply is portable and has a long battery life, which is conducive to high-altitude operations on site.
Technical Parameters
Data storage：256GB
Display size：8.4''
Resolution：1024×768
Touch screen type ：Capacitive touch screen
I/O interface USB：USB3.0/ USB2.0
Ethernet：1000Mb/s (USB converter)
Video output：HDMI
Encoder：ODU-7PIN dual-channel encoder
Language：Chinese/English
Power：supply DC supply voltage DC24V/3.75A
Battery：11.1V-13Ah
Continuous working time： ≥4 hours
Machine size： 280×210×80 (mm)
Machine weight： 3.5Kg (including battery)
Operating temperature ：(0-40)℃ (reference value)
Storage temperature ：(-10-40)℃ (reference value)
Data storage：256GB
Display size：8.4''
Resolution：1024×768
Touch screen type ：Capacitive touch screen
I/O interface USB：USB3.0/ USB2.0
Ethernet：1000Mb/s (USB converter)
Video output：HDMI
Encoder：ODU-7PIN dual-channel encoder
Language：Chinese/English
Power：supply DC supply voltage DC24V/3.75A
Battery：11.1V-13Ah
Continuous working time： ≥4 hours
Machine size： 280×210×80 (mm)
Machine weight： 3.5Kg (including battery)
Operating temperature ：(0-40)℃ (reference value)
Storage temperature ：(-10-40)℃ (reference value)
Application range
Rapid detection of bolt cracks and tightening stress
Location and detection of internal defects in various structural forms such as plates, welds, castings, forgings, pipes, etc.—performed efficiently by the Ultrasonic phased array detector.
Rapid detection of bolt cracks and tightening stress
Location and detection of internal defects in various structural forms such as plates, welds, castings, forgings, pipes, etc.—performed efficiently by the Ultrasonic phased array detector.
Hardware features
- The equipment has four detection modes: phased array + tightening stress + TOFD + A-scan, and the function can be switched directly by buttons, highlighting its phased array capabilities.
- The phased array has 128 receiving channels to meet the detection needs of various materials, a standout feature of the Ultrasonic phased array detector.
- The electrical performance indicators of the equipment meet the requirements of NB/T 47013.15 standard, and have the detection equipment performance test certificate issued by the China Special Equipment Inspection and Research Institute.
- It has WIFI wireless network interface, LAN network interface, and data expansion interface to facilitate data transmission for this ultrasonic equipment.
- The instrument has multiple control methods: touch screen, button, and knob operation.
- Support phased array multi-group settings, support phased array one-transmit-one-receive dual probe mode detection, and support phased array and conventional probe or TOFD probe combination detection.
- Support phased array and TOFD on-screen display function, TOFD scanner can be upgraded to dual-screen dual-control display.
- Phased array transmitting voltage: 50-100V, strong signal penetration ability, gain range 0-80dB, digital gain 30dB.
- The whole machine realizes a strict anti-leakage fully enclosed protection design, meeting the IP66 design requirements for durable ultrasonic equipment.
- Each device has passed the rigorous testing and certification of the CNAS laboratory.
Software features
- It adopts the Windows system, which has good versatility and can ensure the continuous upgrading of the system and software for the Ultrasonic phased array detector. The operation interface is friendly, convenient for actual operation, and supports Chinese/English operation interface.
- The on-machine software supports imaging methods such as A scan, B scan, S scan, C scan, D scan, 3D scan, TOFD scan, polar coordinate view display, etc., and can realize multiple combined display methods for efficient rapid detection.
- The offline analysis software can simultaneously display A, B, S, C, D, 3D scan images, mark the center and width position of the weld, and can automatically analyze the defect length, depth, height, level and other defect location quantitative parameters—enhancing the phased array analysis.
- The system is equipped with a wedge calibration function, which can quickly correct the relevant parameters on site according to the wear condition without the help of test blocks, useful for maintaining ultrasonic equipment accuracy.
- The software has functions such as depth compensation, angle compensation, curvature correction, sound path gate, depth gate, etc.
- Supports multi-channel ultrasonic pulse dialback, one-transmit-one-receive and TOFD simultaneous detection; in the TOFD detection function, it can be displayed synchronously in A and B mode, and supports multi-channel split-screen display and calibration.
- Focusing mode: The instrument supports multiple focusing modes such as full-screen dynamic focusing, arbitrary surface focusing, equal depth focusing, horizontal focusing, and projection surface focusing—key for precise phased array operations. It has the function of focusing sound line image simulation, and can intuitively display the position relationship between the focused sound beam and the workpiece structure.
- The equipment software is easy to operate, and can be used for process settings. It can simulate the ultrasonic beam coverage of various weld groove forms (including flat welds,"T"welds, fillet welds, and pipe welds) for easy operation; it has simulation scanning and waveform flipping functions so that the operator can understand the walking path of the ultrasonic wave in the detection of the workpiece, and has automatic CAD import function.
- Support TOFD calibration, which is convenient and fast. It supports the calibration of through wave, bottom wave and cross hole echo depth, and can be displayed in depth and time.
- Support TOFD through wave and bottom wave synchronization, through wave removal, gain adjustment and SAFT analysis functions.
- It has convenient TOFD defect depth, height and length measurement functions.
- It can record defect measurements and automatically generate inspection reports according to relevant standards. The inspection results are automatically entered into the report and can be printed directly, streamlining rapid detection workflows.
- It has module expansion function, allowing the ultrasonic equipment to adapt to evolving needs.
This Ultrasonic phased array detector, a versatile phased array tool and reliable ultrasonic equipment, excels in rapid detection across diverse industrial applications.
